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Over the years DBM OPTIX has developped DUAL-STEP™ technology and others multi-layers technologies, allowing the molding of thick optical lenses with very short cycle times.

Those technologies are particularly fitted for high volumes production. DBM Optix is equipped with the best injection molding machines fitted for optical application ranging from 100T to 650T and from 1 to 3 barrels. Our injection machines have been design and built upon DBM specification in order to guaranty the best quality of the final molded products.

State of the art peripheral devices such as laser degating station, modern multi-axis robot, tampography station, camera control and automatic packaging equipment are available for low to high volumes production.

SINGLE SHOT LENSES

decoma-ld-bucket
decoma-ld-bucket
f25 ring-out
f25 ring-out
tx4w_lens
tx4w_lens

Thanks to DBM employee expertise and knowledge, we have developed single shot molding processes with various technology and specific control fixture that allow us to provide accurate optical parts with high dimensional tolerances required for LEDs light sources.

MULTI SHOTS LENSES

CD391-cml
CD391-cml
p552-lb
p552-lb
k2xl spread
k2xl spread

Using 2 or 3 layers of materials, allows us to reduce dramatically cycle time of our injected optics without affecting optical performance.

SILICONE MOLDING

Dosing Station
Dosing Station
Injection Stations
Injection Stations
Curing Station
Curing Station

Silicone molding grade allow us to produce fine details and complex shapes. Low viscosity of silicone require very accurate tooling manufacturing with specific designs. To pass automotive standards, silicone can be overmolded with a rigid thermoplastic structure.

SECONDARY OPERATION

Laser Degating
Laser Degating
Inspection and Packaging
Inspection and Packaging
Tampography
Tampography

Laser degating, packaging automatization, tampography, LEDs sources checking fixtures and camera vision control of produced lenses, are some of the  operation offered by DBM Optix.

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